IBS G60 is a gravimetric mobile mixing machine. The machine has two separate hoppers for aggregates, hopper for cement, and a water tank. Additionally, you can have two tanks for two types of additives. This makes it independent and enables the production of mixtures on site, which has many advantages both economically and in terms of the quality of mix delivered. Thanks to its compact design, it is suitable for work on truck or railway.
Thanks to the measuring cells on the storage hoppers and flow meters on the pipelines, IBS G60 guarantees accurate dosing of each of the ingredients in real time, which enables the production of certified concrete.
Able to produce:
Basic configuration is enough for the concrete production and production of some other mixtures.
For more options of IBS G60 Mobile Mixing Machine, customers can choose some of the additional options as listed below:
IBS G60 is equipped with a 3 meter long mixer with the input of all ingredients at the beginning of the mixer. Thanks to this, the material has enough time to mix well in the mixer, resulting in a mixture of exceptional quality at the output. The driving spiral and the blades on it enable constant mixing and continuous production of concrete. Thanks to the rubber rim on the bottom of the mixer, which can be easily removed and placed on the mixer, washing and cleaning is very simple.
The position of the mixer at the end of the machine and on the hydraulic support makes it extremely accessible and easy to maintain. In addition to this, the mixer is equipped with a central lubrication system, which makes regular maintenance even simpler.
On the driveshaft of the mixer there is a spiral that mixes the material and moves it through the mixer, in addition to this there are blades on it for better mixing of the material. The carriers of these blades are designed so that the operator can easily adjust the angle of the blades and they can be easily replaced. The blades themselves can be made in many different shapes and sizes.
The cement dosing subsystem consists of a 3m³ tank and a screw dispenser. The tank is supported by 4 measuring cells, while the drive of the screw dispenser is a brushless synchronous motor coupled with a reducer, which together results in exceptional precision and control of cement dosing in real time and in all operating modes.
At the exit of the screw dispenser there is an automatically operated butterfly valve that does not allow moisture to enter the tank or cement leakage when the machine is not in operation. The screw dispenser and the hopper are connected so that the screw dispenser can be easily removed from the machine, which allows easy maintenance and replacement of parts.
The aggregate dosing system consist of two aggregate hoppers with a volume of 5m³ each and two belt conveyors for the extraction of the aggregate to the mixer. The hoppers are supported by 4 measuring cells each, while the conveyor drive, as well as the cement dosing, is a brushless synchronous motor, which leads to precise and controlled dosing in real time and in all operating modes.
All bearings on both conveyors are connected to a central lubrication system, which makes regular maintenance much easier. The conveyor can be easily separated from the hopper and removed from the machine, which allows for simple maintenance.
The water dosing subsystem consists of a coil pump, a tank, pipelines and a flow meter. All tanks and pipelines are made of stainless steel, which guarantees quality and long service life.
The pipelines are separable so that the system can be easily maintained.
There is a flow meter on the pipeline which with the control system, guarantees controlled and precise dosing water.
The machine is controlled by a PLC SIMATIC S7, which manages all processes in real time, ensuring optimal performance, high precision, and operational reliability. The control system is based on Siemens components, known for their robustness, long-term availability, and global service network.
The electrical cabinet is built to IP65 protection standard, providing effective resistance to dust and water, making it suitable for use in harsh industrial environments. All cables are shielded to ensure optimal protection against electromagnetic interference and to maintain signal integrity through out the system.
All machine controls (aggregate dosing, cement dosing, emulsion, water, and additives) operate within a closed control loop, ensuring precise, stable, and automated regulation of all process parameters. A user-friendly HMI (Human-Machine Interface) provides intuitive access to all machine functions, parameters, and diagnostics
One or two additive dosing subsystems can be selected as optional equipment. Each subsystem includes a high-capacity storage tank, additive pump, flow sensor, and all necessary piping for integration with the main mixing unit.
The bitumen emulsion dosing system adds extended functionality to the machine, enabling the production of cold asphalt and cold recycled asphalt. The system is equipped with a bitumen emulsion pump equipped with electric heaters and temperature sensor and a flow sensor for accurate measurement of bitumen emulsion.
The cement storage hopper can be equipped with a butterfly valve designed to preserve the quality of the cement by minimizing its exposure to moisture and ambient air. The valve also effectively prevents any unwanted leakage of cement, ensuring clean and efficient operation. The valve is driven by an electric motor and fully integrated with the machine’s central control system. This allows for automatic operation without need for any manual intervention by the operator.
For users who wish to protect the machine during periods of inactivity and shield the aggregate materials from adverse weather conditions, an optional protective canopy can be installed. This solution helps preserve material quality, prolong equipment lifespan, and ensures reliable operation in all climates.
Additionally, the machine can be manufactured with a hydraulic system for controlling the position of the mixer. This allows adjustment of the mixer’s working angle, horizontal displacement, or lifting into a vertical transport position. This function is especially useful for users who intend to operate the machine as mobile unit and frequently change job sites. The option includes the installation of hydraulic cylinders, a hydraulic power unit, control valves, hydraulic hoses, and all other necessary components.
As an additional equipment option, machine can be equipped with a centralized lubrication system. This system automatically lubricates all key bearings, significantly simplifying daily operation, reducing the risk of mechanical failures, and extending the overall service life of the machine. The package includes a complete set of components: lubrication pump, distribution blocks, and all necessary tubing. The system is manufactured by LINCOLN, a premium brand specialized in lubrication, and part of SKF Group.
If access to a stable power supply is not available, the machine can be optionally equipped with a 36 kW diesel generator. Various generator configurations are available upon request, allowing customers to choose between different engine and alternator brands based on their preferences and the availability of local service support. (FPT, Perkins, Doosan, Volvo, Briggs&Stratton, Kohler, Scania). This option ensures full autonomy of the machine, making it ideal for remote or mobile job sites where grid power is not accessible.
As an optional feature, the mixer can be equipped with a frequency inverter for variable speed control. This allows precise adjustment of the mixing speed according to the material type, mixing duration, or specific production requirements, resulting in improved flexibility and optimized mixing performance.
An optional thermal printer can be installed to provide precise printed reports of produced quantities at the end of each production cycle. This feature enhances traceability and documentation, facilitating quality control and record keeping.
As an advanced option, the machine can be equipped with a remote control interface accessible via smartphone or tablet. This feature enables operators to monitor and control key machine functions wirelessly, providing greater flexibility, ease of use, and improved workflow.
For users who require real-time access to their machines across multiple locations, a remote connectivity option is available. This feature enables secure, direct remote connection to the machine, allowing users to:
In addition to user benefits, this option also allows the equipment manufacturer to perform remote diagnostics and technical support, ensuring faster issue resolution and reduced downtime. Ideal for fleet management, centralized production oversight, and enhanced service efficiency.
Gravimetric mixing is based on weight measurement, while volumetric mixing is based on volume. Weight-based dosing provides higher accuracy and repeatability.
Yes. The plant is designed for seamless integration with cement silos and belt conveyors.
Cement and aggregates are dosed gravimetrically based on weight using integrated weighing systems. Water, additives, and emulsions are dosed using flow sensors, ensuring accurate and controlled material input for each mix.
Yes. The operator can store an unlimited number of concrete mix recipes in the control system and easily select or recall any recipe directly from the control panel. This allows quick recipe changes and flexible production to meet different project requirements.
The plant is designed for long-term operation and intensive daily use. With proper operation and routine maintenance, the expected service life is several decades. High-quality materials, robust structural design, and reliable components ensure consistent performance and durability throughout the entire lifecycle of the plant.
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